The assessment of applicability of single-stage piston long-stroke lowspeed compressors in low-temperature refrigeration machines
https://doi.org/10.25206/2588-0373-2024-8-3-21-28
EDN: XANLWO
Abstract
The work processes and integral characteristics of low-temperature ammonia single-stage piston longstroke low-speed compressors are considered. A method for calculating the actual working process of a stage of such a compressor is presented, taking into account such basic factors as the processes of non-stationary heat transfer between the working fluid in the cylinder and the external cooling medium; processes of flow of the working fluid through leaks in valves and in seals of the cylinder-piston group; dynamics of motion of the shut-off valve body, etc. The flow coefficient, cooling coefficient, and discharge temperature are considered as integral indicators. The following independent parameters are considered: condensation and boiling temperatures, the main dimensions and parameters of the stage, the temperature of the cooling medium and the heat transfer coefficient on the outer surface of the cylinder, as well as the diameters of the suction and discharge valve seats.
A comparative analysis of the efficiency of the working process of the considered stage is performed at a condensation temperature of 303 K and boiling temperatures in the range from 243 K to 173 K. The relationship between the main dimensions and parameters of the stage, as well as the boiling point of ammonia with the integral characteristics of the compressor under consideration, has been studied. The obtained results of the theoretical analysis make it possible to evaluate the possibility of replacing multi-stage and cascade low-temperature refrigeration compressors with alternative single-stage ones based on a low-speed, long-stroke stage as promising.
Keywords
About the Authors
V. L. YushaRussian Federation
Yusha Vladimir Leonidovich, Doctor of Technical Sciences, Professor, Chief Specialist of Technical Department
Omsk, Irtyshskaya Embankment Str., bld. 11/1, 644042
AuthorID (SCOPUS): 6505861937,
ResearcherID: J-8079-2013
S. S. Busarov
Russian Federation
Busarov Sergey Sergeevich, Candidate of Technical Sciences, Associate Professor, Associate Professor of Refrigeration and Compressor Equipment and Technology Departmen
Omsk, Mira Ave., 11, 644050
AuthorID (RSCI): 610336,
AuthorID (SCOPUS): 51560987400
A. V. Nedovenchany
Russian Federation
Nedovenchany Aleksey Vasilievich, Candidate of Technical Sciences, Senior Lecturer of Refrigeration and Compressor Equipment and Technology Department
Omsk, Mira Ave., 11, 644050
AuthorID (RSCI): 762474,
AuthorID (SCOPUS): 57191035621
References
1. Zelikovskiy I. Kh., Kaplan L. G. Malyye kholodil’nyye mashiny i ustanovki: sprav. [Small refrigerating machines and installations: handbook]. Moscow, 1989. 672 p. (In Russ.).
2. Trott A. R., Welch T. Refrigeration and Air-Conditioning. 3rd ed. Butterworth Heinemann, Oxford, 2000. 377 p. (In Engl.).
3. Porshnevyye kompressory [Piston compressors] // BITZER. BITZER. URL: https://www.bitzer.de/ru/ru/porshnevyyekompressory/ (accessed: 16.12.2023). (In Russ.).
4. Copeland DWM — polugermetichnyye porshnevyye kompressory [Copeland DWM — semi-hermetic piston compressors] // Copeland. Copeland. URL: https://copelandcompressor.ru/ (accessed: 16.12.2023). (In Russ.).
5. Polugermetichnyye porshnevyye kompressory RDL [RDL semi-hermetic piston compressors] // Radoil. Radoil. URL: https://radoil.ru/doc/rdl-catalog-06-2024.pdf (accessed: 05.04.2024). (In Russ.).
6. Kompressory Belief. Katalog 2023 [Belief Compressors. Catalogue 2023]. URL: https://cpsholod.ru/doc/our-suppliers/blf_fin.pdf (accessed: 05.04.2024). (In Russ.).
7. Dutta A. K., Yanagisawa T., Fukuta M. A Study on Compression Characteristic of Wet Vapor Refrigerant // International Compressor Engineering Conference at Purdue. 1996. 1112. URL: https://docs.lib.purdue.edu/icec/1112 (accessed: 14.05.2022). (In Engl.).
8. Akhmed H. J., Khalifa A. H., Khalaf D. Z. Performance Investigation of Vapor Compression Cycle with a Variable Speed Compressor and Refrigerant Injection // Journal of Mechanical Engineering. 2019. Vol. 16 (2). P. 63–76. DOI: 10.24191/jmeche.v16i2.15327. (In Engl.).
9. Pawale K. T., Sali N. V., Deshpande G. N. Vapor compression refrigeration system with refrigerant injection: a review // Elixir Mech. Eng. 2014. Vol. 72. P. 25410–25414. (In Engl.).
10. Sistema CIC dlya porshnevykh kompressorov Bittser [CIC system for Bitzer piston compressors]. URL: http://cis.bitzer.ru/sistema_cic_dlya_porshnevih_kompressorov_bitser (accessed: 02.22.2022). (In Russ.).
11. Novyye vozmozhnosti nizkotemperaturnogo primeneniya kholodil’nykh kompressorov [New possibilities for low-temperature application of refrigeration compressors]. URL: https://climate. emerson.com/documents/ru-4215396.pdf (accessed: 03.06.2022). (In Russ.).
12. BITZER. Dvukhstupenchatyye nizkotemperaturnyye polugermetichnyye porshnevyye kompressory [BITZER. Twostage low-temperature semi-hermetic piston compressors]. URL: https://www.holod-tk.ru/upload/catalog_documentation/BITZER.2-stupenchatyyepolugermetichnyye porshnevyyekompressory.pdf (accessed: 05.04.2024). (In Russ.).
13. MYCOM compressors. URL: https://mayekawa.com/mycom/ (accessed: 05.04.2024). (In Engl.).
14. Jiang S., Wang S., Jin X. [et al.]. The role of optimum intermediate pressure in the design of two-stage vapor compression systems: A further investigation // International Journal of Refrigeration. 2016. Vol. 70. P. 57–70. DOI: 10.1016/j.ijrefrig.2016.06.024. (In Engl.).
15. Buchko N. A., Gogolin A. A., Danilova G. N. [et al.]. Teplofizicheskiye osnovy polucheniya iskusstvennogo kholoda: sprav [Thermophysical basis for obtaining artificial cold: handbook]. Moscow, 1980. 232 p. (In Russ.).
16. Morozyuk L. I. Termodinamicheskiy analiz kaskadnykh kholodil’nykh mashin s R744 v verkhnem kaskade [Cascade refrigeration machines with R744 as the working fluid for the hightemperature cascade] // Kholodil’naya tekhnika i tekhnologiya. Refrigeration Equipment and Technology. 2016. Vol. 52 (1). P. 12– 17. DOI: 10.21691/ret.v52i1.34. EDN: YRTSPL. (In Russ.).
17. Velyukhanov V. Kaskadnyye kholodil’nyye ustanovki Frigodizayn [Cascade refrigeration units Frigodesign] // Imperiya kholoda. Empire of Cold. 2021. No. 1 (106). P. 17–19. (In Russ.).
18. HEPO INTERNATIONAL. Ultra-low temperature freezer. URL: https://haizhibo001.en.made-in-china.com/product/YNFEaKeSAmkq/China-110-135-Degree-120-L-Ultra-Low-TemperatureFreezer-HP-135C120-.html (accessed: 05.04.2024). (In Engl.).
19. Nizkotemperaturnaya morozil’naya kamera [Lowtemperature freezer]. URL: https://china.org.ru/product/ru/60517682024 (accessed: 05.04.2024). (In Russ.).
20. Sanchez D., Llopis R., Cabello R. [et al.]. Conversion of a direct to an indirect commercial (HFC134a/CO2) cascade refrigeration system: Energy impact analysis // International Journal of Refrigeration. 2017. Vol. 73. P. 183–199. DOI: 10.1016/j.ijrefrig.2016.09.012. (In Engl.).
21. Yusha V. L., Den’gin V. G., Busarov S. S., Nedovenchanyj A. V., Gromov A. Yu. The estimation of thermal conditions of highly-cooled long-stroke stages in reciprocating compressors // Procedia Engineering. 2015. Vol. 113. P. 264–269. DOI: 10.1016/j.proeng.2015.07.333. (In Engl.).
22. Yusha V. L., Busarov S. S. Opredeleniye pokazateley politropy skhematizirovannykh rabochikh protsessov vozdushnykh porshnevykh tikhokhodnykh dlinnokhodovykh kompressornykh stupeney [Determination of polytropic indicators of schematized working processes of air piston slow-moving long-stroke compressor stages] // Omskiy nauchnyy vestnik. Ser. Aviatsionnoraketnoye i energeticheskoye mashinostroyeniye. Omsk Scientific Bulletin. Series Aviation-Rocket and Power Engineering. 2020. Vol. 4, no. 1. P. 15–22. DOI: 10.25206/2588-0373-2020-4-1-15-22. EDN: OILEDY. (In Russ.).
23. Yusha V. L., Busarov S. S. Metodika rascheta deystvitel’noy proizvoditel’nosti odnostupenchatykh dlinnokhodovykh porshnevykh kompressorov [Method for calculating actual capacity of single-stage long-stroke reciprocating compressors] // Omskiy nauchnyy vestnik. Ser. Aviatsionno-raketnoye i energeticheskoye mashinostroyeniye. Omsk Scientific Bulletin. Series AviationRocket and Power Engineering. 2020. Vol. 4, no. 4. P. 9–15. DOI: 10.25206/2588-0373-2020-4-4-9-15. EDN: OQNZMY. (In Russ.).
24. Yusha V. L. Nauchno-tekhnologicheskiye predposylki sovershenstvovaniya i promyshlennogo osvoyeniya maloraskhodnykh kompressornykh agregatov na baze dlinnokhodovykh porshnevykh stupeney [Scientific and technological prerequisites for improvement and industrial development of low-flow compressor units based on long-stroke piston stages] // Omskiy nauchnyy vestnik. Ser. Aviatsionno-raketnoye i energeticheskoye mashinostroyeniye. Omsk Scientific Bulletin. Series AviationRocket and Power Engineering. 2022. Vol. 6, no. 3. P. 24–39. DOI: 10.25206/2588-0373-2022-6-3-24-39. EDN: YVEINB. (In Russ.).
25. Nedovenchany A. V. Povysheniye energeticheskoy i dinamicheskoy effektivnosti maloraskhodnogo odnostupenchatogo kompressornogo agregata s lineynym gidroprivodom [Increasing the energy and dynamic efficiency of a low-flow single-stage compressor unit with linear hydraulic drive]. Omsk, 2020. 232 p. (In Russ.).
26. Busarov S. S. Povysheniye energeticheskoy i dinamicheskoy effektivnosti porshnevogo maloraskhodnogo odnostupenchatogo kompressornogo agregata s lineynym privodom [Creation and improvement of non-lubricated piston compressors of medium and high pressure based on low-flow, low-speed, long-stroke stages: abstract of thesis]. Omsk, 2023. 32 p. (In Russ.).
27. Yusha V. L. Teoreticheskaya otsenka effektivnosti primeneniya odnostupenchatykh dlinnokhodovykh porshnevykh kompressorov v kholodil’noy tekhnike i sistemakh szhizheniya uglevodorodov [Theoretical assessment of the effectiveness of using single-stage long-stroke piston compressors in refrigeration equipment and hydrocarbon liquefaction systems] // Omskiy nauchnyy vestnik. Ser. Aviatsionno-raketnoye i energeticheskoye mashinostroyeniye. Omsk Scientific Bulletin. Series AviationRocket and Power Engineering. 2024. Vol. 8, no. 1. P. 17–24. DOI: 10.25206/2588-0373-2024-8-1-17-24. EDN: SWSUHV. (In Russ.).
28. Busarov S. S. Povysheniye effektivnosti kompressornogo oborudovaniya dorozhno-stroitel’nykh mashin [Increasing the efficiency of compressor equipment for road construction machines]. Omsk, 2008. 123 p. (In Russ.).
29. Busarov S. S., Kobyl’skiy R. E., Sinitsyn N. G. Teoreticheskaya otsenka vozmozhnosti umen’sheniya massovykh utechek rabochey sredy iz kamery porshnevogo kompressora [Theoretical assessment of possible reduction in mass leaks of working medium from a reciprocating compressor chamber] // Vestnik MGTU im. N. E. Baumana. Ser. Mashinostroyeniye. Herald of the Bauman Moscow State Technical University. Series Mechanical Engineering. 2022. No. 2 (141). P. 101–111. DOI: 10.18698/0236-3941-2022-2-101-111. EDN: NJTXRO. (In Russ.).
30. Busarov S. S., Yusha V. L., Kobylskiy R. E. Eksperimental’naya otsenka effektivnosti manzhetnogo uplotneniya tsilindroporshnevoy gruppy dlinnokhodovoy kompressornoy stupeni [Experimental evaluation of effectiveness of lip seal of cylinder-piston group of long-stroke compressor stage] // Omskiy nauchnyy vestnik. Ser. Aviatsionno-raketnoye i energeticheskoye mashinostroyeniye. Omsk Scientific Bulletin. Series Aviation-Rocket and Power Engineering. 2020. Vol. 4, no. 3. P. 20–27. DOI: 10.25206/2588-0373-2020-4-3-20-27. EDN: YGWQZY. (In Russ.).
31. Busarov S. S., Busarov I. S., Titov D. S. Issledovaniya vliyaniya neplotnostey rabochey kamery na rabochiy protsess sverkhtikhokhodnykh dlinnokhodovykh porshnevykh kompressornykh i nasosnykh agregatov [Research on the influence of working chamber leaks on the working process of ultra-low-speed long-stroke piston compressor and pump units] // Khimicheskoye i neftegazovoye mashinostroyeniye. Chemical and Petroleum Engineering. 2019. No. 6. P. 25–27. (In Russ.).
Review
For citations:
Yusha V.L., Busarov S.S., Nedovenchany A.V. The assessment of applicability of single-stage piston long-stroke lowspeed compressors in low-temperature refrigeration machines. Omsk Scientific Bulletin. Series Aviation-Rocket and Power Engineering. 2024;8(3):21-28. (In Russ.) https://doi.org/10.25206/2588-0373-2024-8-3-21-28. EDN: XANLWO
JATS XML


















