Preview

Omsk Scientific Bulletin. Series Aviation-Rocket and Power Engineering

Advanced search

Evaluation of the effect of thermal deformations of the main elements of a gerotor screw compressor in calculating the minimum safe operating clearances

https://doi.org/10.25206/2588-0373-2025-9-4-13-21

EDN: ZNMXEX

Abstract

One of the key tasks in the design of high-efficiency screw compressors is the reasonable assignment of working gaps, which are subject to significant thermal deformations under operating conditions. In the presented work, the thermal deformations of the working elements of a gerotor screw compressor with internal gearing are estimated using numerical modeling methods. The study is based on sequential thermal structural analysis in the ANSYS engineering package, which includes the calculation of a stationary temperature field and the subsequent determination of thermoelastic deformations. It is established that, despite the significant magnitude of thermal deformations, their consistent direction leads to a slight resulting change in the working gaps. Based on the vector analysis of displacement fields, a method for assigning minimum safe operational gaps is proposed. The developed approach makes it possible to optimize the design of gerotor compressors by assigning gaps without the risk of jamming, which leads to increased energy efficiency.

About the Authors

V. A. Pronin
ITMO University
Russian Federation

Pronin Vladimir Aleksandrovich, Doctor of Technical Sciences, Professor, Professor of Educational Centre “Energy Efficient Engineering Systems”

Russia, Saint Petersburg, Lomonosova St., 9, 191002



P. A. Belov
ITMO University
Russian Federation

Belov Pavel Andreevich, Postgraduate of the “Energy
Efficient Engineering Systems” Educational Centre

Russia, Saint Petersburg, Lomonosova St., 9, 191002



V. A. Tsvetkov
ITMO University; AUO "Ural Scientific Center"
Russian Federation

Tsvetkov Vadim Alexandrovich, Candidate of Technical Sciences, Assistant of the “Energy Efficient Engineering Systems” Educational Centre; Associate Professor

Russia, Saint Petersburg, Lomonosova St., 9, 191002

Russia, Saint Petersburg, 7th Krasnoarmeyskaya St., 16, lit. A, 190005



M. H. Dzhumaev
ITMO University
Russian Federation

Dzhumaev Mohammed Khemraevich, Postgraduate of the “Energy Efficient Engineering Systems” Educational Centre

Russia, Saint Petersburg, Lomonosova St., 9, 191002



References

1. Sakun I. A. Vintovyye kompressory: оsnovy teorii, metody rascheta, konstruktsii [Screw compressors: Fundamentals of theory, calculation methods, design]. Leningrad, 1970. 400 p. (In Russ.).

2. Wang Y., Xiong L., Feng D., Research Progress on the Manufacturing of Screw-Shaped Parts in Screw Compressors. Applied Sciences. 2024. Vol. 14, no 5. P. 1945. DOI: 10.3390/app14051945.

3. Pronin V. A., Zhignovskaya D. V., Tsvetkov V. A., Kovanov A. V. Metody chislennogo modelirovaniya teplovykh deformatsiy rabochikh organov vintovogo odnorotornogo kompressora [Methods of numerical simulating thermal deformations of working bodies for a screw single-rotor compressor]. Vestnik Mezhdunarodnoy akademii kholoda. Journal of International Academy of Refrigeration. 2021. No. 4. P. 12–17. DOI: 10.17586/1606‑4313‑2021‑20‑4-12-17. EDN: RPPFXO. (In Russ.).

4. Zhang Z., Wu W. Numerical investigation of thermal deformation of meshing pairs in single screw compressor. Applied Thermal Engineering. 2021. Vol. 188. DOI: 10.1016/j.applthermaleng.2021.116614.

5. Pronin V. A., Belov P. A., Tsvetkov V. A. [et al.]. Profilirovaniye rabochikh organov gerotornogo vintovogo kompressora [Profiling of operating elements of gerotor screw compressor]. Omskiy nauchnyy vestnik. Ser. Aviatsionno-raketnoye i energeticheskoye mashinostroyeniye. Omsk Scientific Bulletin. Series AviationRocket and Power Engineering. 2025. Vol. 9, no. 2. P. 5–12. DOI: 10.25206/2588-0373-2025-9-2-5-12. EDN: YIUTDG. (In Russ.).

6. Li D., He Z., Chen X. [et al.]. Meshing pair geometry of the intersecting-axis internally geared screw compressor. International Journal of Refrigeration. 2025. Vol. 169. P. 166–183. DOI: 10.1016/j.ijrefrig.2024.10.012.

7. Hsieh C. F., Chang T. L., Yang Y. T. Influence of span angle variations on fluid flow characteristics in gerotor screw vacuum pumps. Journal of Fluids Engineering. 2025. Vol. 147, no. 12. P. 124501. DOI: 10.1115/1.4068760.

8. Lu Y., Balodimos N., Calder B. [et al.]. Experimental Study of conical rotary compressor for high pressure ratio applications. 13th International Conference on Compressors and their Systems. ICCS 2023. Springer Proceedings in Energy. Springer, Cham. 2023. P. 515–525. DOI: 10.1007/978-3-031-42663-6_42.

9. Tsvetkov V. A., Pronin V. A., Zhilkin A. Y. [et al.]. Theoretical confirmation of energy-efficient regulation of volumetric capacity of a screw single-rotor compressor by a regulator in the form of a rotary control ring. 11th International Conference on Industrial Engineering ICIE 2025. Lecture Notes in Mechanical Engineering. Springer, Cham. 2026. P. 83–94. DOI: 10.1007/978-3-032-04273-6_8.

10. Tsvetkov V. A., Pronin V. A., Kovanov A. V. [et al.]. Design improvement of the In-Built regulator of volumetric capacity of single screw compressor. 10th International Conference on Industrial Engineering. ICIE 2025. Lecture Notes in Mechanical Engineering. 2024. P. 49–59. DOI: 10.1007/978-3-031-65870-9_6.

11. Tsvetkov V. A., Pronin V. A., Ivanov L. V., Belov P. A. Sovershenstvovaniye konstruktsii vnutrennego regulyatora ob”yemnoy proizvoditel’nosti vintovogo odnorotornogo kompressora [Improving design of internal regulator of volumetric capacity for a screw single-rotor compressor]. Vestnik Mezhdunarodnoy akademii kholoda. Journal of International Academy of Refrigeration. 2024. No. 2. P. 3–12. DOI: 10.17586/1606-4313-2024-23-2-3-12. EDN: JTLBCK. (In Russ.).

12. Chuang W., Bingqi W., Mingkun L., Ziwen X. A review of recent research and application progress in screw machines. Machines. 2022. Vol. 10, no. 1. P. 22. DOI: 10.3390/machines10010062.

13. Pozevalkin V. V., Polyakov A. N. Realizatsiya tsifrovoy modeli teplovykh kharakteristik na osnove temperaturnogo polya [Implementation of a digital model of thermal characteristics based on the temperature field]. Advanced Engineering Research (Rostovon-Don). 2024. Vol. 24, no. 2. P. 178–189. DOI: 10.23947/2687-1653-2024-24-2-178-189. EDN: EYQXQZ. (In Russ.).

14. Yakupov R. R., Mustafin T. N., Khamidullin M. S., Khisameev I. G., Alyayev V. A. Comparison of Methods for Calculating Thermal Deformations of Screw Compressor Rotors. AIP Conference Proceedings. 2020 Vol. 2285. 030017. DOI: 10.1063/5.0027287.

15. Osipov E. V., Khomenko A. A., Osipova L. E. Primeneniye spetsializirovannykh programmnykh kompleksov dlya avtomatizatsii inzhenernykh raschetov oborudovaniya [Applying specialized software packages to automate engineering equipment calculation]. Programmnyye produkty i sistemy. Software & Systems. 2025. Vol. 38, no. 1. P. 134–142. DOI: 10.15827/0236-235X.149.134-142. EDN: RPIPIS. (In Russ.).

16. Frenkel M. I. Porshnevyye kompressory. Teoriya, konstruktsii i osnovy proyektirovaniya. 3rd ed., revised and supplemented. Moscow, 1969. 744 p. (In Russ.).

17. Mitrofanov A. P., Zhitnikov K. O. [et al.]. Experimental modeling of contact interaction of an abrasive tool with machined material for rational choice of lubricating medium. Journal of Friction and Wear. 2025. Vol. 46, no. 2. P. 177–187. DOI: 10.3103/S1068366625700357.


Review

For citations:


Pronin V.A., Belov P.A., Tsvetkov V.A., Dzhumaev M.H. Evaluation of the effect of thermal deformations of the main elements of a gerotor screw compressor in calculating the minimum safe operating clearances. Omsk Scientific Bulletin. Series Aviation-Rocket and Power Engineering. 2025;9(4):13-21. (In Russ.) https://doi.org/10.25206/2588-0373-2025-9-4-13-21. EDN: ZNMXEX

Views: 41

JATS XML


Creative Commons License
This work is licensed under a Creative Commons Attribution 4.0 License.


ISSN 2588-0373 (Print)
ISSN 2587-764X (Online)