Investigation of the process of vibration processing of AlSi10Mg aluminum alloy samples obtained by SLS technology
https://doi.org/10.25206/2588-0373-2023-7-4-65-71
Abstract
The results of the experiment aimed at studying the effect of vibration treatment on samples of various sizes made of AlSi10Mg alloy obtained by selective laser melting are presented. During the investigation, changes in the roughness and rounding of sharp edges are monitored depending on the size of the samples and the angle of inclination of the wall. Also, the formation of low contact zones and untreated zones during processing is studied. As a result of the experiment, a minimum surface roughness of Ra 1,2 microns is achieved. The length of the untreated zones, depending on the geometry, ranged from 0,5 mm to 6 mm. Rounding occurred most effectively in the first 4 hours of processing on the edges formed by an obtuse angle. The results obtained allow us to better understand the features of vibration processing of aluminum alloy products and optimize the process to achieve the required surface characteristics. Thus, the results of the study can be useful for various industrial sectors where aluminum alloys are used, and contribute to the further development of processing technologies for products obtained using SLM technology.
About the Authors
E. P. ZlobinRussian Federation
ZLOBIN Evgeny Petrovich, Graduate Student of Engine Production Technology Department
Samara, Moskovskoye shosse, 34, 443086
A. I. Khaimovich
Russian Federation
KHAIMOVICH Alexander Isaakovich, Doctor of Technical Sciences, Associate Professor, Head of Engine Production Technology Department
Samara, Moskovskoye shosse, 34, 443086
A. V. Balyakin
Russian Federation
BALYAKIN Andrey Vladimirovich, Senior Lecturer of Engine Production Technology Department
Samara, Moskovskoye shosse, 34, 443086
References
1. Antipov V. V. Perspektivy razvitiya alyuminiyevykh, magniyevykh i titanovykh splavov dlya izdeliy aviatsionnokosmicheskoy tekhniki [Prospects for development of aluminium, magnesium and titanium alloys for aerospace engineering] // Aviatsionnyye materialy i tekhnologii. Aviation Materials and Technologies. 2017. No. S. P. 186–194. DOI: 10.18577/2071-9140-2017-0-S-186-194. EDN: YRVMAP/ (In Russ.).
2. Bazhenova N. N. Issledovaniye problem obrabotki alyuminiya [Study of aluminium processing problems] // Molodoy uchenyy. Young Scientist. 2017. No. 7 (141). P. 38–40. URL: https://moluch.ru/archive/141/39585/ (accessed: 19.07.2023). (In Russ.).
3. Pavlovskaya T. G., Volkov I. A., Kozlov I. A. [et al.]. Ekologicheski uluchshennaya tekhnologiya obrabotki poverkhnosti alyuminiyevykh splavov [Ecologically improved technology of aluminum alloys surface treatment] // Trudy VIAM. Proceedings of VIAM. 2016. No. 7 (43). P. 2. DOI: 10.18577/2307-6046-2016-0-7-2-2. EDN: WEIYOR. (In Russ.).
4. Boban J., Ahmed A., Jithinraj E. K. [et al.]. Polishing of additive manufactured metallic components: retrospect on existing methods and future prospects // The International Journal of Advanced Manufacturing Technology. 2022. Vol. 121. P. 83–125. DOI: 10.1007/s00170-022-09382-y. (In Engl.).
5. Basha M. M., Basha S. M., Jain V. K. [et al.]. State of the art on chemical and electrochemical based finishing processes for additive manufactured features // Additive Manufacturing. 2022. Vol. 58. 103028. DOI: 10.1016/j.addma.2022.103028. (In Engl.).
6. Jingsi W., Jiaqi Z., Jun P. [et al.]. Material Removal in Ultrasonic Abrasive Polishing of Additive Manufactured Components // Applied Sciences. 2019. Vol. 9. 5359. DOI: 10.3390/app9245359. (In Engl.).
7. Eliseyev Yu. S., Fedorchenko D. G., Golanov S. P. [et al.]. Primeneniye additivnoy tekhnologii selektivnogo lazernogo splavleniya v konstruktsii maloemissionnoy kamery sgoraniya gazoturbinnoy ustanovki [Application of additive technology of selective laser melting (SLM) in designing a low emission combustion chamber of a gas turbine plant] // Vestnik Samarskogo universiteta. Aerokosmicheskaya tekhnika, tekhnologii i mashinostroyeniye. Vestnik of Samara University. Aerospace and Mechanical Engineering. 2019. Vol. 18, no. 1. P. 174–183. DOI: 10.18287/2541-7533-2019-18-1-174-183. (In Russ.).
8. Kuznetsov P. A., Vasil’yeva O. V., Telenkov A. I. [et al.]. Additivnyye tekhnologii na baze metallicheskikh poroshkovykh materialov dlya rossiyskoy promyshlennosti [Additive technology on based metal powder materials for Russian industry] // Novosti materialovedeniya. Nauka i tekhnika. Material Science and Technology News. 2015. No. 2 (14). P. 4–10. EDN: TONSTL. (In Russ.).
9. Balyakin A. V., Oleynik M. A., Zlobin E. P. [et al.]. Obzor gibridnogo additivnogo proizvodstva metallicheskikh detaley [A review of hybrid additive manufacturing of metal parts] // Vestnik Samarskogo universiteta. Aerokosmicheskaya tekhnika, tekhnologii i mashinostroyeniye. Vestnik of Samara University. Aerospace and Mechanical Engineering. 2022. Vol. 21, no. 2. P. 48–64. DOI: 10.18287/2541-7533-2022-21-2-48-64. EDN: NOVEUV. (In Russ.).
10. Shchelokova P. Yu., Belyakov N. V. Osnovnyye problemy naznacheniya rezhimnykh parametrov rotornoy galtovki metallicheskikh izdeliy v usloviyakh seriynogo i melkoseriynogo proizvodstva [Main problems in standard parameters allocation of metalware rotary tumbling in series and small-series production] // Politekhnicheskiy molodezhnyy zhurnal MGTU imeni N. E. Baumana. Politechnical Student Journal of BMSTU. 2017. No. 3 (8). P. 10. DOI: 10.18698/2541-8009-2017-3-90. EDN: YKVZLX. (In Russ.).
11. Agapovichev A. V., Khaymovich A. I., Kokareva V. V. [i dr.]. Opredeleniye ratsional’nykh tekhnologicheskikh parametrov selektivnogo lazernogo splavleniya poroshka alyuminiyevogo splava AlSi10Mg [Determination of optimal technological parameters of selective laser melting of AlSi10Mg aluminum alloy powder] // Perspektivnyye materialy. Perspektivnye Materialy. 2021. No. 10. P. 65–73. DOI: 10.30791/1028-978X-2021-10-65-73. EDN: YWDDLY. (In Russ.).
12. Traskovetskaya D. V. Konferentsiya IX Kongressa Tekhnologicheskoy platformy RF «Fotonika»: «Lazernyye proizvodstvennyye tekhnologii» [IX Congress of the Russian technology platform photonics: the conference laser industrial technologies] // Fotonika. Photonics. 2021. Vol. 15, no. 2. P. 122–131. DOI: 10.22184/1993-7296.FRos.2021.15.2.122.129. EDN: JBBKUK. (In Russ.).
13. Karavayev A. K., Puchkov Yu. A. Issledovaniye struktury i svoystv splava AlSi10Mg, poluchennogo metodom selektivnogo lazernogo splavleniya [Investigating the structure and properties of the AlSi10Mg alloy manufactured by means of selective laser melting] // Vestnik Moskovskogo gosudarstvennogo tekhnicheskogo universiteta im. N. E. Baumana. Seriya Mashinostroyeniye. Herald of the Bauman Moscow State Technical University. Series Mechanical Engineering. 2020. No. 5 (134). P. 71–85. DOI: 10.18698/0236-3941-2020-5-71-85. EDN: MZEWKF. (In Russ.).
14. Matache G., Vladut M., Paraschiv A. [et al.]. Edge and corner effects in selective laser melting of IN 625 alloy // Manufacturing Review. 2020. Vol. 7. 8. DOI: 10.1051/mfreview/2020008. (In Engl.).
15. Grakhol’skiy A. A. Vibrogaltovka, kak metod podgotovki izdeliy pod pokrytiye [Vibroturning as a method of preparation of products for coating] // Inzhenernyye kadry — budushcheye innovatsionnoy ekonomiki Rossii. Inzhenernyye Kadry — Budushcheye Innovatsionnoy Ekonomiki Rossii. 2019. No. 1. P. 46–49. EDN: SQPWAO. (In Russ.).
16. Zlobin E. P., Khaymovich A. I., Goncharov E. S., Balyakin A. V. Vliyaniye tekhnologicheskikh parametrov vibratsionnoy obrabotki na kachestvo izdeliy, izgotovlennykh po tekhnologii selektivnogo lazernogo splavleniya [The effect of vibration treatment technological parameters on the quality of products, manufactured by using selective laser fusion technology] // Naukoyemkiye tekhnologii v mashinostroyenii. Science Intensive Technologies in Mechanical Engineering. 2023. No. 6 (144). P. 38–48. DOI: 10.30987/2223-4608-2023-38-48. EDN: CTSCML. (In Russ.).
17. Artemov I. I., Zverovshchikov A. E., Martynov A. N. Formirovaniye kachestva poverkhnostnykh sloyev detaley pri izmenenii kharakteristik rabochikh tel dlya tsentrobezhnoplanetarnoy ob”yemnoy obrabotki [Forming the quality of surface coatings of workpieces in the course of changing characteristics of working media for three-axis centrifugal treatment] // Izvestiya vysshikh uchebnykh zavedeniy. Povolzhskiy region. Tekhnicheskiye nauki. University proceedings. Volga Region. Technical Sciences. 2013. No. 4 (28). P. 199–211. EDN: RZTRMT. (In Russ.).
Review
For citations:
Zlobin E.P., Khaimovich A.I., Balyakin A.V. Investigation of the process of vibration processing of AlSi10Mg aluminum alloy samples obtained by SLS technology. Omsk Scientific Bulletin. Series Aviation-Rocket and Power Engineering. 2023;7(4):65-71. (In Russ.) https://doi.org/10.25206/2588-0373-2023-7-4-65-71
JATS XML

















